Horizontal Flaskless Sand Molding Line: Revolutionizing High-Speed Casting Production
The horizontal flaskless sand molding line represents a cutting-edge advancement in foundry automation, eliminating the need for traditional flasks to produce high-precision sand molds for metal castings. Ideal for mass production of components like engine blocks, brake discs, and hydraulic valves, this system combines speed, flexibility, and sustainability.
What is a Horizontal Flaskless Molding Line?
Unlike conventional flask-based systems, a horizontal flaskless molding line uses a "split mold" design where two mold halves are compacted horizontally and joined without a flask (metal frame). Key features:
No Flask Requirement: Reduces material costs and storage space.
Horizontal Compaction: Ensures uniform density for complex geometries.
Full Automation: Integrates sand preparation, molding, pouring, and cooling into a seamless workflow.
Automatic Horizontal Parting Flaskless Molding Casting Machine
Product Detail description:
XGA Series Green Sand Automatic Foundry Casting Horizontal Parting Flaskless Molding Machine -This is an automatic molding machine to replace traditional manual hand molding method. It has compact structure and high safety performance, easy to operate, cover small floor space and make low noise.
Application:
Widely used in castings, machinery parts, auto and motorcycle parts, valves, bearings, cylinder head, flywheel housing and brake caliper, but also pipe fitting, shaft and cover, like T joint, elbow and clampetc .
More competitive for those products require inner sand core.
Advantages over similar Products:
1) Over 12 years experience in casting equipment.
2) First and most accepted China brand.
3) Most competitive price and quality.
4) Short delivery time.
5) Instant aftersale service on line.
6) Import and Export License.
7) OEM.
Key Components of the System
| Component | Function |
|---|---|
| Sand Mixer | Prepares green sand with precise moisture (2.5–4.5%) and bentonite content. |
| Horizontal Molding Machine | Compacts sand into flaskless mold halves using hydraulic/pneumatic pressure. |
| Conveyor Belt | Transfers molds to pouring, cooling, and shakeout stations. |
| Automatic Core Setter | Inserts cores into molds (optional for hollow castings). |
| Cooling Tunnel | Stabilizes castings before shakeout to minimize thermal stress. |
| Sand Reclamation Unit | Recycles used sand for reuse, reducing waste by 90–95%. |
|
Parameter |
XGA-01 |
XGA-02 |
|
Sand Mould Size (LxWxH) |
500x400x(120~150)
|
610x508x(130~180) |
|
Mould Way |
Injection and Compaction |
Injection and Compaction |
|
Compaction specific pressure |
~1.0Mpa |
~1.0Mpa |
|
Power Mode |
Hydraulic pressure |
Hydraulic pressure |
|
Max productivity |
40s/mould(Excluding core setting time) |
40s/mould(Excluding core setting time) |
FAQ
01.Are there any limitations to using automatic flaskless molding machines?
02.Can automatic flaskless molding machines be integrated into existing foundry workflows?
03.What factors should be considered when selecting an automatic flaskless molding machine?
04.Are there safety considerations when operating automatic flaskless molding machines?
Inquiry with sand mold diemsnion of the molding machine you need,we will provide you with best solutions!
Phone Number
+8618765972210
cassie@besttechmachinery.com
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