Alkali Phenolic Resin Sand Production Plant
phenolic resin sand molding line is a key component in foundries for the production of high-quality, precision metal castings. It utilizes phenolic resin as a binder with sand to create molds and cores for metal casting. This system is recognized for its excellent mold and core strength, good dimensional accuracy, and its suitability for producing complex geometries.
Components
Sand Mixer: A machine that thoroughly mixes sand with phenolic resin and a catalyst to create the mold and core material.
Molding Machine: This equipment shapes the resin-coated sand into molds. It can vary from simple manual machines to complex, automated systems.
Conveyor System: Transports the molds through different stages of the production line.
Core Setting Area: Here, cores made from the same resin-sand mixture are placed into molds for complex internal geometries.
Pouring Station: Molten metal is poured into the prepared molds. This can be manual or automated, depending on the line setup.
Shakeout Station: After the metal cools and solidifies, this station breaks open the molds to retrieve the castings.
Sand Reclamation Plant: A system for recovering and reconditioning the sand for reuse, reducing waste and cost.
Process Flow
Mixing: Sand is mixed with phenolic resin and a catalyst to prepare the molding material.
Molding: The resin-coated sand is used to form molds in the molding machine. These molds can either be made by packing sand around a pattern or directly shaping it.
Core Making: If internal structures or cavities are needed in the casting, sand cores are created and set in place.
Casting: Molten metal is poured into the molds and left to solidify.
Shakeout: The solidified metal casting is retrieved by breaking the mold.
Sand Reclamation: The used sand undergoes a reclamation process for future use.
Advantages
High Precision and Quality: Capable of producing castings with excellent surface finish and dimensional accuracy.
Strong Molds and Cores: Phenolic resin provides high strength to the molds and cores, essential for heavy and complex castings.
Versatility: Suitable for various metals and complex casting designs.
Environmental Consideration: Sand reclamation minimizes waste and reduces the demand for new sand.
Efficiency: Automated lines enhance production efficiency and reduce labor costs.
Applications
Complex and Heavy Castings: Ideal for manufacturing intricate and large components in industries like automotive, aerospace, and heavy machinery.
High-Volume Production: Frequently used in industries that require consistent quality in mass production.
Phenolic resin sand molding line is integral to modern foundries, offering a combination of efficiency, environmental sustainability, and the ability to produce complex, high-quality castings.
| model | SWT-5 | SWT-10 | SWT-15 | SWT-20 |
| productivity(t/h) | 5 | 10 | 15 | 20 |
Alkali Phenolic Resin Sand Production Plant
1. The equipment raw materials and all accessories are strictly selected. Our suppliers are long-term cooperative and reputable companies to ensure that the materials meet domestic and international standards.
2.Professional engineers with15 years rich experience provide professional & accurate detailed drawings and recommendations that meet customer all requirements, proficient in various technical parameters of the equipment,also will provide professional help&solution for customers use and maintenance.
3. The workshop employees have many years of work experience in production and manufacturing, and the company also will regularly train to ensure that production strictly follows all requirements of the process, drawings and contracts.
4. Workshop equipment is regularly maintained and optimized, and the company is still planning new workshops and introducing moreadvanced new production equipment
5. The quality inspection department will conduct strict quality inspection on all raw materials, accessories and all products produced to ensure the good quality of each equipment. Eliminate worries for customers
6. The client manager have many years of export experience, can better serve customers from various countries, and will also participate in the inspection of equipment and work with the quality inspection department to ensure product quality.manager will updating the production process to clients by sending pictures and videos every week.
7. Perfect after-sales service to solve customers' worries.
Q1. What is your terms of packing?
A: steel structure packing or according to customer's requirement.
Q2. What is your terms of payment?
A: T/T 40% as deposit, and 60% before delivery.
Q3. How about your delivery time?
A: this resin sand production plant, it will take 25 to 30 days after receiving your advance payment.
Q4. Can you produce this resin sand production plant according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Inquiry with the capacity of the phenolic resin sand molding reclaamtion line you need,we will provide you with the best solutions!
Our address
204 National Road, Cangnan Industrial Park, Huangdao District, Qingdao, Shandong, China
Phone Number
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